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Our dependence on electrical systems has been growing rapidly in the last decades. A well-designed and well-implemented electrical system will remarkably improve the performance of a plant whilst competent and regular maintenance safeguards its smooth operation, prolongs its life-cycle and saves energy.

ENGINEERING SOLUTIONS

Titel

Subline
Client Diefffenacbher
Duration: 2015
Type of plant / technology: MDF
Location: Mexico

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Solutions from ACS

Electrical and System Engineering

Our dependence on electrical systems has been growing rapidly in the last decades. A well-designed and well-implemented electrical system will remarkably improve the performance of a plant whilst competent and regular maintenance safeguards its smooth operation, prolongs its life-cycle and saves energy. Our electrical engineering department offers tailored solutions - including the electrical design for components and control cubicles as well as for Low Voltage and High Voltage distribution systems. The electrical engineering department at ACS is divided into three areas:

Industrial
Engineering

The industrial engineering unit is specialized in the design of traditional electrical distribution systems for the industrial and energy sector. Our highly skilled electrical engineers design electrical distribution and auxiliary systems, UPS or battery systems.

Manufacturing

Our specialists in the control cubicle unit are experienced with the design of control cubicles for Distributed Control Systems. We are not only able to design DCS systems or PLC cubicles, we are also highly skilled programmers, who develop algorithms of functional diagrams and create logic diagrams based on the functional descriptions of our clients. Our specialists are certified for programming Scada systems on Wonderware and WinCC software.

HV Technology

- The focus of our HV technology unit lies on engineering solutions for substations. Our engineers are skilled in planning complete substations including the design of control and protection cubicles as well as corresponding control, communication and auxiliary systems.

We ensure seamless cooperation using the latest electro- and system engineering software like EPlan and Comos throughout the entire planning phase. We focus on new technological trends and exchange our experiences as well as in depth knowledge. We strive for continuous improvement of the skills of our employees - therefore we frequently conduct professional training seminars and internal education measures to keep ourselves up to date. Building on engineering excellence is not just a phrase for us, it is our promise to you.

  • Basic design
  • Detail design
  • Automation and I&C design
  • Design of digital control systems
  • Design of control & protection systems
  • Manufacturing of control cubicles
  • Installation on site
  • Quality management
  • Technical documentation
  • Project management

Manufacturing

Every project has unique requirements. We at ACS create value-added solutions and offer customized manufacturing capabilities. Based on your specification, our engineering team supports you in both finding and developing the right equipment for your electrical applications. We work closely together with your project teams to make sure that you meet your manufacturing and installation schedule. In our fully-equipped manufacturing workshop based in Czech Republic, we produce, assemble, wire and test the electrical and control equipment for your project. From flexible electrical cubicles to robust junction or terminal boxes and practical LV distribution boards – our state-of-the-art solutions can be easily adapted and expanded to meet the requirements of your systems.

Furthermore, in our workshop we carry out Factory Acceptance Tests (FAT) of complete functional groups including control and protection systems for usage in industrial or power plants. At all stages of our manufacturing process we follow stringent manufacturing rules and quality control measures. ACS electrical equipment is manufactured according to European and international standards. Our manufacturing knowhow is built on long-term experience in managing and installing electrical and automation solutions. We deliver our products in time with the goal to facilitate your work, to ensure a convenient electrical installation and to estabtlish a long life-cycle of our goods – because we know what really matters in practice.

Products:

 

  • Electrical cubicles
  • LV distribution boards
  • LV distribution High current boards
  • Junction boxes
  • Terminal boxes
  • Control cubicles
Quality Standards:

 

  • EEU 2006/95/EC
  • EEU 2004/108/EC
  • EEU 2006/42/EC
  • EEU 2011/65/EU
 

 

  • EU 2014/35/EU
  • EN ISO 9001
  • EN ISO 12100
  • EN 60204-1
 

 

  • EN 62061
  • EN ISO 13849-1
  • EN 61439-1
  • EN 61439-2

Process Desgin

Every day our clients think about how to operate their facilities at the lowest possible resource consumption and with the lowest flue gas emissions. Efficiency improvement is a major challenge in every industrial sector that requires constant attention to maintain competitiveness in the future. Continuous process optimization saves resources, maximizes performance, improves environmental sustainability and creates long-term advantages over competitors. Our experts are specialized in streamlining your processes, always having an eye on potential weak points in your process chain and assisting you in the implementation of improvements.

Whether you plan to build a new production line, increase the capacity of an existing facility or automate a complete process, you can rely on our expertise in designing and implementing sustainable process design solutions. The process engineers and system designers at ACS are able turn your process ideas into reality. Based on your specification we find the correct setup and optimal solution for your problems which fit your budget and schedule. We provide process design solutions for clients from diverse sectors, starting with flue gas desulphurization to power plants, industrial plants and chemical plants. Whilst working together with your staff or independently, we implement and optimize new or refined processes directly during the start-up phase of your facility or during its periodical maintenance – always in compliance with our customers’ quality standards. Our ACS process engineering team already provides reliable support during the FAT phase of your project and takes care of the final tuning measures on site - our experts are ready to assist you across all project stages.

  • Increase production capacity
  • Improve resource consumption
  • Reduce operating costs
  • Reduce waste or unwanted by-product generation
  • Decrease downtimes
  • Coordinate the process commissioning from start to end

Mechanical Engineering

Reliable design and effective maintenance help to increase profitability and ensure smooth operation throughout the complete lifecycle of any industrial plant. Our mechanical engineers are specialized in designing plant components and functional groups mainly for FGD and DeNOx technologies. We are equipped with the latest AutoCad and PDMS software to not only guarantee a high quality of the conceptual design, but also of the construction documentation. Our competences range from preliminary calculations for components, over studies, specification of RFQ documents, the tendering and the bid evaluation up to the coordination of subcontractors and the installation on site.

Designed to ensure highest quality standards, our engineering solutions optimize current workflows, minimize operator intervention, increase efficiency and guarantee work safety in every aspect. As a reliable resource for mechanical engineering solutions to leading industrial companies our experts understand the importance of flexible and user-friendly design. We focus on easy accessibility and simplify the maintenance of your equipment. Our goal is to create sustainable and customized solutions that seamlessly integrate into your existing facilities. The mechanical engineering team at ACS appreciates the challenge of inventing the perfect solution in close consultation with our clients. From concept to reality – benefit from our exceptional service built on the firm foundation of experience and out-of-the-box thinking.

Products:

 

  • Plant design
  • Component design
  • Design of functional groups
  • Project management
 

 

  • Installation supervision on site
  • Quality management
  • Tendering

Our Engineering Solution References

Whatever qualifications you may need, we are certain to have the right person to assist your project with competence and confidence. Just ask us!

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